Restore flight simulator FS-02 to service
You are a Simulator Technician at the Oakey workshop.
What has happened
Flight simulator FS-02 was withdrawn from training this morning with a fault on the pitch actuator of the motion system. The customer has a full training day booked tomorrow and the contract requires a priority 1 response within four hours. A spare actuator is on site. Ahmed Saleh raised the work order and completed the initial fault diagnosis before being called to another job. Entering the motion envelope is high risk work and the motion base must be pinned and the hydraulic supply isolated before anyone goes underneath. Fiona Kaczmarek wants the repair done, tested and recorded so the availability figures in the monthly report are supported.
Deliverables
- Completed Job Safety Analysis
- Updated and closed work order record
- Functional test record
- Written report of the outage period
Documents to use
- Maintenance Work Order Procedure Procedure
- Job Safety Analysis Template Template
- Work Health and Safety Policy Policy
- Training and Competency Register Register
Units of competency
Current on training.gov.au for the Defence Training Package as at 10 September 2026.
DEFSIM014Work effectively with simulator systemsDEFSIM012Fault find and repair simulator motion systemsDEFSIM021Operate the simulator for testing purposesDEFSIM010Apply knowledge of simulator systems and architectureQualifications
DEF40520Certificate IV in Simulator MaintenanceWhat to look for
Evidence guide
Evidence must show isolation and pinning before entry, a job safety analysis that names the person responsible for each control, parts recorded with batch, test results recorded against acceptance criteria and a closed work order that meets every closing requirement in the procedure. The outage period must be calculated from the work order timestamps, not estimated.