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Simulated workplace
Scenario · Safety, Security and Compliance

Risk assess the bulk fuel pump seal replacement

You are the WHS Officer in Safety, Security and Compliance.

Intermediate2 to 3 hours7 tasks
Home/Scenarios/Risk assess the bulk fuel pump seal replacement
The situation

What has happened

Delivery pump P2 on the Wodonga bulk fuel installation has a weeping seal. The pump is isolated, a drip tray is in place and the hazard is recorded in the WHS Incident and Hazard Register with an open work order. Leanne Cowell wants the seal replaced before the exercise support period starts. The task involves draining and opening a pump that has held diesel, working inside a bunded area with limited access around the pump skid, handling a heavy pump head and managing ignition sources, static and spills. Tom Whitlock wants a full risk assessment and a job safety analysis before the maintenance crew signs on.

Your brief. Produce a risk assessment and job safety analysis for the P2 seal replacement that identifies every hazard, applies the hierarchy of controls, names responsible persons and links to the hazard and work order records so the crew can start safely.
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Tasks

Deliverables

  • Completed risk assessment
  • Completed Job Safety Analysis
  • Updated register entry for pump P2
  • Toolbox talk brief and attendance record
For trainers and assessors

Units of competency

Current on training.gov.au for the Defence Training Package as at 10 September 2026.

DEFGEN007Conduct risk assessment in a Defence environment
DEFGEN008Treat risk within Defence at an operational level
DEFWHS014Monitor and report on hazardous substances safety
DEFWHS010Identify confined space

Qualifications

DEF50317Diploma of Compliance
Assessor notes

What to look for

Evidence guide

The assessment must show a reasoned decision on confined space, controls ordered by the hierarchy with personal protective equipment last, a named responsible person for each control and a clear link between the register entry, the work order and the analysis. The toolbox talk must be specific to this task rather than generic.

The student's evidence summary lists every record they created or changed in the systems named above, their notes and the tasks they ticked. Verify it against the deliverables and your own assessment tool.