Risk assess the bulk fuel pump seal replacement
You are the WHS Officer in Safety, Security and Compliance.
What has happened
Delivery pump P2 on the Wodonga bulk fuel installation has a weeping seal. The pump is isolated, a drip tray is in place and the hazard is recorded in the WHS Incident and Hazard Register with an open work order. Leanne Cowell wants the seal replaced before the exercise support period starts. The task involves draining and opening a pump that has held diesel, working inside a bunded area with limited access around the pump skid, handling a heavy pump head and managing ignition sources, static and spills. Tom Whitlock wants a full risk assessment and a job safety analysis before the maintenance crew signs on.
Deliverables
- Completed risk assessment
- Completed Job Safety Analysis
- Updated register entry for pump P2
- Toolbox talk brief and attendance record
Documents to use
- Work Health and Safety Policy Policy
- Job Safety Analysis Template Template
- Incident Reporting and Investigation Procedure Procedure
Systems to use
WHS Incident and Hazard Register
Register of every injury, near miss, hazard, property damage event and security event across all sites with investigation and action status.
Maintenance Work Orders
Preventive and corrective maintenance tasks on simulators, plant, vehicles and materials handling equipment at every site.
Units of competency
Current on training.gov.au for the Defence Training Package as at 10 September 2026.
DEFGEN007Conduct risk assessment in a Defence environmentDEFGEN008Treat risk within Defence at an operational levelDEFWHS014Monitor and report on hazardous substances safetyDEFWHS010Identify confined spaceQualifications
DEF50317Diploma of ComplianceWhat to look for
Evidence guide
The assessment must show a reasoned decision on confined space, controls ordered by the hierarchy with personal protective equipment last, a named responsible person for each control and a clear link between the register entry, the work order and the analysis. The toolbox talk must be specific to this task rather than generic.